Intertek (www.intertek.com)
 

Cleaning Validations

Industries serviced: Medical & Pharmaceutical

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USA:+1-908-534-4445

Intertek QTI

P.O. Box 470
291 Route 22 East
Salem Industrial Park
Whitehouse, NJ 08888
USA

Intertek provides cleaning validations for manufacturers and contract manufacturers of APIs, finished products, excipients and pharmaceutical packaging.

Sampling Techniques

  • Swabbing
  • Rinsing
  • Other appropriate or specific techniques

Setting Acceptable Residue Limits (ARL)

  • ARL is critical in cleaning validations and should be logically determined
  • ARL must be practical, achievable and verifiable
  • Decomposition products should be checked
  • Initial criteria is visual check
  • 10 ppm limit – USP limit test (assuming residues to be as harmful as heavy metals),  useful for materials with no toxicology data available, not applicable for potent compounds
  • NMT 0.1% of therapeutic dose limit – minimum daily dose of current product carried over into maximum daily dose of subsequent product, identify worst case scenario

Analytical Methods

  • Develop and validate analytical methods for cleaning validations
  • Critical aspects are LOD, LOQ, precision, linearity, selectivity, recovery-spiking, consistency of recovery
  • Use validated methods for routine analysis of cleaning validation samples

Non-Specific Methods

  • TOC
    • Useful for detecting all carbon containing compounds that are adequately soluble in water (which includes active species, cleaning agents and excipients)
    • TOC methods are sensitive to ppb range and less time consuming
    • Cannot specifically identify residue materials
  • Determination of Residual Micro 90
    • For determination of the amount of residual Micro 90 left after the completion of cleaning procedure
    • UV/Vis detection

API-Specific Methods

  • Develop and validate methods to specifically identify and quantitate APIs (including biopharmaceuticals) after cleaning procedure
  • If an active drug is highly toxic, a specific method is always recommended

to see how Intertek can help your organization with Cleaning Validations.

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